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楼主: 似水流年
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过节啦,上个JJ大家看看

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141
 楼主| 发表于 2012-6-23 22:47 | 只看该作者
工作台,丝杆基本无磨损

[ 本帖最后由 似水流年 于 2012-6-23 22:50 编辑 ]

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欢迎继续阅读楼主其他信息

142
发表于 2012-6-23 22:50 | 只看该作者
好像此机的工作台纵向行程很小啊?大概只有50MM?:em22:
143
 楼主| 发表于 2012-6-23 22:52 | 只看该作者
机头

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144
 楼主| 发表于 2012-6-23 23:04 | 只看该作者
工作台行程28楼有介绍,分别为11英寸和6.5英寸
145
发表于 2012-6-23 23:05 | 只看该作者
原帖由 7kh2 于 2012-6-23 15:36 发表


机器真的很好。特别是主轴箱的的做工,那叫一流啊。

俺口水一地了。:em07:

能悄悄说一声多少钱收的吗,工作台面积多大的?

要是以后我碰到也好出手。


這種機器船上的修理間裏最多
浙江拆船業發達
問問浙江的朋友可能比較好找的到
146
 楼主| 发表于 2012-6-23 23:06 | 只看该作者
组装前集体照

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147
 楼主| 发表于 2012-6-23 23:10 | 只看该作者
委员长啊,别忘了有空帮兄弟们译一下鸟文啊,先谢谢啦!
148
发表于 2012-6-23 23:10 | 只看该作者
原帖由 似水流年 于 2012-6-23 10:57 发表
走刀箱齿轮,看文字资料好像应该有过载保护并有反转?等委员长来揭谜底了



別等我
因為昨天翻譯了一半後發現根本不是在說這台銑床的
所以就偷懶停了下來
即然樓主有點名了
我就繼續吧
翻的不通順請多見諒

AB Arboga Mekaniska Verkstad of Sweden have made, over the years a wide range of products: power shears, press brakes,

AB Arboga Mekaniska Verkstad這個牌子是由瑞典製造,專業生產電剪刀,油壓折床,

eccentric presses, chip crushers, straightening machines, wire-drawing machines tube draw benches, small and miniature

沖床.碎木機.整直機,伸線機.伸管機,小型銑床

milling machines and a very wide range of drills. Their popular EM825 (and later very similar U2508) mill/drill was a

及各種尺寸的鑽床己經有好多年了.他最受歡迎的是em825鑽銑床(類似u2508)

well-made and versatile machine with a geared-head based on the company's similar range of small drills and co-ordinate

這是台作工精細及多功用的機器,適合公司作為小型鑽孔,產品整合及旋臂鑽床的替代品

and radial-arm drilling machines. The machine appears to have superseded two earlier version, the E135, fitted with a
single-speed motor and a 100 to -640 r.p.m. speed range and the next version, the very similar-looking 2-speed motor
E830 with speeds from 80 to 890 r.p.m. Whilst the early models are rare the EM825 was heavily promoted and sold well
in both European and North American markets from the 1950s to late 1970s.

這台機器有兩種板本,E135配有單速馬達,速度範圍100-640轉,E830配有雙速馬達,速度80-890轉,
這兩種型號和比較少見的EM825相比,在1950年到1970年之間.歐洲及北美市場賣的非常的好


Raised and lowered by a crank-operated rack-and-worm mechanism (fitted at the back of the 4"(101.6mm) diameter column)
the swivelling head was equipped with both fine down-feed and a rapid-action drilling quill with 41/2"(114.3mm) of travel.
To keep the head in alignment during vertical movements the rack was ground on both edges and let into the column,
an adjustable gib strip being provided to take up any lateral play that might develop during service. From the centre
of the spindle to the column was 107/16"(265.1mm) and the maximum distance from the spindle face to the table 12"(304.8mm).
The micrometer dials were fitted with vernier graduations to 1/500"(0.051mm).

升降是由搖把及蝸輪所控制(後面裝有4寸的搖把)
並配備了鑽床旋轉手柄,能快速的的下鑽4吋半(114.3MM)的深度
若加上Z軸的行程,最大行程能到 10  7/16吋(265.1MM)
也預留百分表座能夠很簡單的測量到精度0.05MM以下


Either a two-speed 3-phase, or 1-phase 1400/2800 rpm motor could be specified to drive the 8-speed geared head at speeds
of 100, 150, 205, 300, 440, 640, 880, and 1280 rpm. At 2800 r.p.m. the 3-phase motor was rated at 0.9 h.p. and 0.6 h.p. at
1400 r.p.m. A high-speed option was also listed, with the choice of two speed ranges:
a) 100, 205, 250, 440, 510, 885, 1040 and 2080 r.p.m.

b) 100, 205, 345, 440, 695, 885, 1450 and 2900 r.p.m.

無論是原裝的雙速三相馬達或是單相1400/2800 RPM馬達都可以利用齒輪為八種不同速率的變速
2800轉兩極馬達能利用齒輪箱作100,150,205,300,440,640,880和1280等八種不同的轉速
馬達額定功率為0.9馬到0.6馬
若使用三相四極1400轉的馬達
也有兩種齒輪比供客戶選擇
a) 100, 205, 250, 440, 510, 885, 1040 及 2080 轉.
b) 100, 205, 345, 440, 695, 885, 1450 及 2900 轉.


Various sizes of table were available, but the one most commonly found has a working surface of approximately 17.3"(439.42mm) x 9.43"(239.52mm) with 11"(279.4mm) inches
of longitudinal movement and 6.5"(165.1mm) of cross travel. Most seem to have been fitted with ball thrust races on the feed screws and some with ball races where the
shaft passed through the of the casting. An oil-immersed, power-feed gearbox was an option but, being very expensive, is rarely found.

床台的尺寸也可以自由選擇的
最常見的是17.3“(439.42mm)x9.43”(239.52mm)及 11“(279.4mm)三種款式
x軸及y軸行程約6.5吋(165.1mm)
進給手柄均配有推力軸承
軸承座為鑄造
油浸式機頭齒輪箱為選配
價格非常貴且少見


Very heavily built, the head, once tilted over, could be difficult for one person to hold whilst the retaining nut was tightened. Although the vertical position was held
by a locating taper pin, once outside this setting the head was secured by friction alone and on a limited surface area. However, experienced long-term owners report that
this is not a problem and that even under heavy cuts the rigidity of the head is not compromised. At some point in the late 1960s it appears that the original EM825 was
superseded by an interim model, a heavier version with the larger column and table that appeared on the next generation of Arboga millers, the U2508 (the latter also
being built as a copy in Taiwan during the 1970s and 1980s).

頭部是非常的重的,一但角度歪了,單人會很難去調整及鎖緊
雖然垂直度有斜度銷來定位,但一般認為靠小小立柱的磨擦力來維持頭部的角度及垂直度可能不夠
但不用擔心,在60年代後期,使用者的報告裏並沒有發現何角度偏擺的問題
在60年代開始 em825開始被一些新的型號所取代,例如u2508(u2508在70年到80年開始由台灣代工生產),取代了em825


There are one or two details about the spindle that are worth knowing: it was fitted, as standard, with a 3-Morse taper, with a tang knockout but, because the spindle
line was blocked by the motor above, without a draw-bar for holding cutters in the head; instead, a screwed ring on the spindle nose retained a "slotted" washer which
was slipped over the neck of a cutter between its Morse taper shank and the cutting edges. Only one "washer", distance piece and retaining ring were required for the
full-size 3-Morse fitting, but to hold tapers of
No. 2 and 1-Morse in adapter sleeves (and the special drill chuck) a total of five were needed. These items are still available, but very expensive, the parts for the
3 Morse holder alone costing over £240 in 1999. In addition, before a standard "Autolock" chuck can be used in the head, it needs to be modified to accept the retaining
ring and plate; this is, however, an apparently simple matter. If you are going to buy an Arboga, check that the cutter-retaining parts are with the machine, or budget accordingly to buy them.


主軸有一到兩個小細節值得被注意,主軸開始使用標準三號莫氏錐度取代了原來唐氏的設計,因為主軸被上方馬達位置所限制,無法增加頂部拉桿的設計,取而代之的方法是在主軸鼻部增加一個螺絲及一個開口墊片,上住錐度柄及刀具之間溝槽來防止刀具的滑動
這個開口墊片只能安裝莫氏三號柄而己,無法利用變徑套來轉換1號及2號莫氏柄,當然也配有1號及2號莫氏柄的專用墊片及螺絲,但價格非常的貴(1999年售價240英磅,約2400元人民幣)
一些標準的自鎖夾頭若要使用在這台機器上,頭部必須進行修改以便配合原廠的開口墊片規格
這看起來很簡單,佰如果你要打算買Arboga,請先檢查你的刀具和錐度連接部位是否合適,或是準備花大錢去買原裝的吧

Unaccountably (unless they are, perhaps, Russian copies) some machines have their head assemblies made from "mirror-image" casting; this, of course, has the effect of putting
the gear levers on the right-hand side and the quill-feed controls on the left.

很莫名其妙的是,有些機器有不同的主軸型式(也許是俄羅斯的山寨版)
雖然頭部齒輪箱和原廠完全一模一樣
但是齒輪變速裝置跑到右邊,微進給手柄卻跑在左邊去了

Copied by the New Bharat Engineering Works of Pandit Nehru Road, Jamnagar 361-002, India, the EM825 was also sold as the "VM-25 Energy". This model was mounted on a compact
cabinet stand, similar to the original, but with a coolant pump and tank enclosed within the base and a neat, facia-mounted electrical control panel. The Modig company of
Virserum, Sweden, also manufactured a very similar geared-head mill-drill, the UM3508

由印度New Bharat工程公司山寨本版的EM825被改稱為"VM-25 Energy"
這一型的腳座類似原廠設計但較小及緊湊,底座裏頭安裝有冷卻水泵及水箱,原廠也製造了一個非常類似的鑽床 UM3508

Fitted to its maker's stand the Arboga EM825 weighed,
approximately 530 lbs.
連同腳架,EM825重量為530磅(240公斤)

Another interesting Arboga product was the beautifully-built, ingenious
but rarely-seen UM400, a miniature combination machine..

其他Arboga的產品之中,還有一個很漂亮及好玩的UM400多用機床,只是非常少見

Rare table power-feed gearbox. Note the sight-glass oil level window

少見的床台進給齒輪箱,請注意油位指示器
149
发表于 2012-6-23 23:14 | 只看该作者
我己經託人去找這台銑床的原廠說明書了
若有找到的話
我再發上來
150
发表于 2012-6-23 23:22 | 只看该作者
原帖由 ydnline 于 2012-6-23 23:14 发表
我己經託人去找這台銑床的原廠說明書了
若有找到的話
我再發上來


多谢委座翻译,小弟已经拜读了。

该床的行程按MM来算也就是280MM*160MM。跟我手里那台水泥差不多了。:em00:
151
 楼主| 发表于 2012-6-23 23:25 | 只看该作者
太谢谢委员长了,:em00: :em00: :em00: 译的好专业,棒棒棒!这篇好像是总体介绍,后两篇小文是否是说U2508?
152
发表于 2012-6-23 23:28 | 只看该作者
U2508是改进型:em20:
153
 楼主| 发表于 2012-6-23 23:30 | 只看该作者
有委座捧场上组装图了
如果说这是姚明

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154
 楼主| 发表于 2012-6-23 23:31 | 只看该作者
它又该叫什么

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155
 楼主| 发表于 2012-6-23 23:49 | 只看该作者
注意到一个变化了吗,组装时我把立柱摇手从后面移到了侧面,(参见23楼图)即把立柱在安装时转了90度,这样JJ就可以靠墙摆放,极大地方便了安置和使用。这大概就是“4颗螺栓”的方便之处吧。

[ 本帖最后由 似水流年 于 2012-6-23 23:52 编辑 ]

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156
发表于 2012-6-24 00:03 | 只看该作者
越翻譯越不懂
牛頭不對馬嘴
前文不連後文
經驗來說這一段應該是圖片說明之類的

文字资料2

a.The basic U2508 on the maker's rather narrow cabinet stand

U2508的底座較小

b.Although the castings of the U2508 were 'squared-off' and the vertical column more massive, there is still no mistaking the early-1950s origins of its ancestor machine the EM825.

雖然U2508的鑄件特別設計成矩陣型式及超長的Z軸行程,但仍然沒有跳脫出50年代EM825的原始設計

c.Some examples had full-circle handwheels on the table feed screws, others the more traditional balanced-ball type. This miller is fitted with the maker's table vice.

有些工作台進給手柄採用圓型手輪,有別於傳統的平衡手柄,這台銑床上有原裝的虎鉗

e.The optional, self-contained, electrically-driven table power feed unit reduced maximum travel by 1" but provided 6 feed rates of 0.75, 1.375, 2.5, 3.75, 7 and 12.5 inches per minute (19, 36, 63, 96, 179 and 315 mm/min).
The drive was taken through a safety friction clutch and the motor could be reversed to provided travel in both directions.

選配件:電動進給器,可提供每分鐘0.75, 1.375, 2.5, 3.75, 7 及 12.5吋的進給速率(19, 36, 63, 96, 179 and 315 公厘/分)
自動進給設有離合器來保護馬達,避免行進中受阻時馬達燒毀

f.Of neater appearance than the earlier power feed gearbox, the 6-speed unit fitted to the U2508 incorporated a large angled-face satin-chrome finished micrometer dial.

比前期的六檔變速箱擁有更整潔的外觀,並可作大角度的傾斜及安裝百分表
157
 楼主| 发表于 2012-6-24 00:08 | 只看该作者
因为本人也一起参与安装,故没有留下太多相片,JJ初步安好后做了很多完善性工作,如今JJ正常工作,尤其是胶木与钢齿轮配对极低噪音的优势,哪怕在半夜,不考虑刀具与工件噪音的话完全可以开夜班。不过本人仅是业余爱好,做些小玩意而已,没有必要晚上加班,说实话,这台机在我这里有点大材小用了。
158
 楼主| 发表于 2012-6-24 00:13 | 只看该作者
委座啊,很好的啦,这些东西也是我从网上搜来的,做做参考也好,只是麻烦您了,再次谢谢!很有帮助啦,比如我知道了走刀箱有保护,之前自动走刀时我是很小心的。

[ 本帖最后由 似水流年 于 2012-6-24 00:18 编辑 ]
159
发表于 2012-6-24 00:22 | 只看该作者
文字资料3

Of identical layout to the early-1950s designed Arboga EM 825, the U2508 was a heavier and generally more robust machine introduced during the 1970s.
The distance from spindle centre line to inner face of the column was actually 3/8" less than the EM825 - but this was compensated for by a maximum
table to spindle nose capacity of 20", a massive increase of 8" on the older machine. The quill movement was lengthened by 1/2" to 41/2", the main
column diameter increased from 4" to 51/2" and the standard table increased from 175/16" x 97/16" to 22" x 10". Although the cross travel remained
unchanged at 61/2" the longitudinal travel was increased by 41/2" to 151/2" . An optional, self-contained, electrically-driven table power feed unit
reduced maximum travel by 1" but provided 6 feed rates of 0.75, 1.375, 2.5, 3.75, 7 and 12.5 inches per minute (19, 36, 63, 96, 179 and 315 mm/min).


U2508和50年代設計的EM825擁有相同的佈局,但更強大及更重
外殼有3/8"(9MM)厚,小於EM825,但能提供長達20英吋的Z軸行程,比老EM825多了8吋的距離
主軸套筒直徑4吋的行程為5.5吋,台面也由EM825的17 5/16" X 9 7/16(439.7MM X 239.7 MM) 增大到22吋 X 10吋(558.8MM X 254 MM)
雖然Y軸行程仍為維持EM825的6吋半(165.1MM),但X軸行程增加了4吋半(114.3MM)而達到 15吋半(393.7MM)
不過若選用自動進給器的話,行程將會少1吋(25.4MM),但提供了六種不同的進給速度(19, 36, 63, 96, 179 and 315 公厘/分)


A 2-speed 1/0.85 hp 3-phase motor was standard and drove the No. 3 Morse taper spindle at: 100, 205, 345, 440, 695, 885, 1450 and 2900 rpm -
a wonderfully wide range and a considerable improvement on the original 100 to 1280 rpm range.

標準配置雙速 1/0.85馬力三相馬達,莫氏三號錐度主軸,轉速100, 205, 345, 440, 695, 885, 1450 及 2900轉
比原始設計的100-1280轉好的多,轉速範圍大


The all-up weight was 605 lbs.

總重605磅(275公斤)

During the 1970s and 1980s a copy of the U2508 was built in Taiwan.
在1970到1980年間全機交由台灣代工
160
发表于 2012-6-24 00:22 | 只看该作者
这种结构肯定干不了重活的
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